CTM Building




Custom Tool & Model




CTM Facility/Capacity List:

CNC Machining Capacity
Milling Capacity
Turning Capacity
Grinding/Honing Capacity
EDM Capacity
Sawing/Cutting Capacity
Sheet Metal Capacity
Drilling/Tapping Capacity
Boring Capacity
Coatings
Deburring/Polishing Capacity
Quality Assurance/Inspection Capacity
Welding/Fabricating Capacity
Part Identification/Marking Capacity
Computer/Design Capacity
Stamping Capacity



  CNC Machining Capacity

1 Fanuc Robodrill T14 CNC, 20” x 15” x 12”
   (High Speed Mill/Drill, Dual Pallet Shuttle)
1 Bridgeport Series 1 CNC, 16” x 12” x 5”
1 Bridgeport Series 2 CNC, 32” x 16” x 5”
1 Mazak VTC-20C CNC, 65” x 20” x 20”
   (Capacity: 48 Tools, 1200# Work Loads)
1 Haas HRT7 Programmable Rotary Head,
   (Angular Resolution: 0.001*)
1 Magna - Lock Vacuum plate, 20” x 30”

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 Milling Capacity

8 Bridgeport Vertical Mill v
1 Ex-Cello Vertical Mill v
1 Kearney & Trecker Horizontal Mill
1 Wells-Index Vertical Mill v
1 Milwaukee Vertical Mill
1 Van Norman Horizontal Mill

vWith Mitutoyo Digital Readout(s)

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 Turning Capacity

1 Mazak SQT-18M CNC Turn Center,20"Ø x 36"
   (Capacity: Live Tooling/12 Turret Positions)
2 Hardinge Toolroom Lathe, 9"Ø x 36" Bedv
1 Monarch Turret Lathe, 9"Ø x 36" Bed
1 Clausing Engine Lathe, 12"Ø x 48" Bedv
1 Harrison Engine Lathe, 15"Ø x 60" Bed
1 Clausing Engine Lathe, 15"Ø x 70" Bedv
1 Harrison Engine Lathe, 21"Ø x 80" Bed

vWith Mitutoyo Digital Readout(s)

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 Grinding/Honing Capacity

1 Okamoto Automatic Surface Grinder, 12" x 24"
1 DoAll Automatic Surface Grinder, 8" x 24"
1 DoAll Manual Surface Grinder, 6" x 18"
1 DoAll Tool and Cutter Grinder
1 Brown & Sharpe Cylindrical Universal Grinder,
    ID/OD, 12"Ø x 24" Centers
1 DoAll Carbide Tool Grinder
1 Black & Webster Precision Drill Grinder
2 Sunnen Hone, 0.060" to 6.000"Ø

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 EDM Capacity

1 Beaumont FH-60 Fast Hole 6-Axis EDM, vv
1 67" x 68" x 20" parts up to 2500 lbs.
1CurrentEDM Mt30S High Speed EDM Drill, vv
   Holes to 14" depth, Any conductive material
vvØ=0.004 thru 0.250, Depths=50 to 100 X Ø
vCapabilities: 4 Axis Cutting & 15Ø Taper
1 MitsubishiFA-20 Wire EDM, 20"; x 14" x 12" v
1 Mitsubishi EA-8 CNC/Sinker EDM, 10"; x 12" 10"
1 Mitsubishi DWC-90C Wire EDM, 10" x 12" x 6" v

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 Sawing/Cutting Capacity

1 Delta Abrasive Cut-Off Saw
2 Rockwell Table Saw, 10”
2 DoAll Vertical Band Saw, 16” v
1 Grob Vertical Band Saw, 18”
1 Kysor-Johnson Horizontal Band Saw, 10"Ø
1 Kalamazoo Horizontal Band Saw, 10"Ø
1 Buehler Diamond Cut-Off Saw


v
With Band Saw Welder(s)

 

 Sheet Metal Capacity

1 Mitsubishi LZP2512-3020D Laser
   Up to 4'x 8' Sheet, ½" Mild Steel
   ¼" Aluminum, ¼" Stainless Steel
1 Amada PEGA 357 Punch Press
   Up to 4' x 12' Sheets w/Reposition
1 Amada M3060 Shear 10' Long
   Up to .250" Mild Steel Capacity
1 Amada RG 80 Press Brake 8'
   80 Ton Capacity
1 Chicago Press Brake 6'
1 Adira Hydraulic Press Brake 4'
1 Teledyne Pines Model 660 Single End Finishing
1 Teledyne Pines Standard Model 1, Series 110-35
   Rotary Hydraulic Bending Machine
1 Di-Acro Power Shear, 48"
2 Di-Acro Power Shear, 36"
1 Di-Acro Power Press Brake, 48"
2 Di-Acro Power Press Brake, 36"
1 Di-Acro Manual Notcher, 1 Ton
1 Taumel Orbital Riveting Machine
1 Heck Trace-a-Punch Contour Cutter

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 Drilling/Tapping Capacity

2 Rockwell Drill/Tap Press, 12"
1 Powermatic Drill Press, 12"
1 Clausing Drill Press, 15"
1 Rockwell Tri-Spindle Drill Press, 17"
1 Clausing Drill Press, 20"
1 Cincinnati-Bickford Drill Press, 24"
1 Leland-Gifford Dual Spindle Drill Press, 24"
1 Cincinnati-Bickford Radial Drill Press
   48" Arm x 15"Ø Column

2 Whitner-Jensen Manual Foot Press, 5 Tonv
1 Roper-Whitney Hydraulic Foot Press, 5 Tonv

v
With full complement of Punch(s) & Die(s)

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 Boring Capacity

1 Moore No.3 Precision Jig Bore, 18" x 14" x 24"

 Coatings

Liquid Painting Systems with Bake Oven

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 Deburring/Polishing Capacity

1 Gyromatic Vibratory Barrel Finisher
1 Rampe Tumbling/Finishing Barrel
1 Trinco Pressurized Sand Blast Cabinet, 24" x 36"
2 Rockwell Belt Sander, 6" Wide
2 Timesaver Deburring Belt Sander, 24",30" Wide
1 Powermatic High Speed Belt Sander, 2" Wide

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 Quality Assurance/Inspection Capacity

2 Jones & Lamson Optical Comparator,
   14"Ø Screen with 0.0001" Resolutionv
1 Fowler/Sylvac Z-Cal Height Check System
   Range: 0" - 12", 0.0005 Resolution
1 Pratt & Whitney Trans-O-Limit Height Check
   System, Range: 0" - 8", 0.000002 Resolution
1 Pratt & Whitney Super Micrometer Gauging
   System, Range: 0" - 2", 0.00002" Resolution
1 Starrett Electronic/Digital Height Check,
   Range: 0" - 12", 0.00001" Resolution
4 Brown & Sharpe Height Gage, Range:0" - 12"
1 Starrett Super Precision Bench Micrometer,
   Range: 0" - 2", 0.000005" Resolution
3 Wilson Rockwell Surface Hardness Tester,
   Scales Installed: B, C, & N (Others Possible)
8 Starrett Granite Surface Plates, Sizes:
   12" x 12" to 48" x 60", Grade A or better
2 Bendix Profilometer System Surface Gage,
   Roughness & Peak measurement to 1u in.
2 Federal Pocketsurf Surface Gage,
   Roughness & Peak measurement to 6u in.
1 Starrett Micrometer Set, Range: 0" - 12"
1 Starrett Vernier Caliper Set, Range: 0" - 48"
1 Starrett InterMike Bore Gage Set, Range:
   Ø0.25" - 4.0", 0.0005 Resolution
2 Standard Dial Bore Gage Set, Range:
   Ø6" - 30", 0.0005" Resolution
2 Interapid Dial Bore Gage Set, Range:
   Ø0.5" - 6.0", 0.0005 Resolution
1 Fowler Tri-Point Bore Micrometer Set, Range:
   Ø0.75" - 4.50", 0.0005 Resolution
6 Meijer Plug Gage Set, Range: Ø0.010" - 0.750",
   Increments
   of 0.001", Plus & Minus Tolerance(s)
1 Starrett Thread Gage(s), Internal & External,
   Including full set 3 Wire Check Pins
1 Gaertner Scientific Toolmakers Microscope
2 Mitutoyo Toolmakers Microscope
2 Unitron Toolmakers Microscope, External viewing
   Scope & Polaroid Camera attachments

vWith Mitutoyo Digital Readout(s)

vvAll    QC equipment is annually inspected/calibrated.    Inspection procedures governed by Mil-I-45208A.

vvvCTM    Quality Manual available on request

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 Welding/Fabricating Capacity

1 Hypertherm Plasma Arc Cutting System
1 Lincoln Arc Welder, 150 Amps
1 Linde Heliarc Welder, 175 Amps
1 Roper-Whitney Spot Welder, 200 Amps
1 Miller Electric Spot Welder, 175 Amps
1 Miller Electric Tig Welder, 250 Amps
1 Purox Welding Torch Set
3 Miller Syncrowave 350 LX Tig Welders
1 Linde #225 Mig Welder

vFull Brazing & Acetylene Capabilities

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 Part Identification/Marking Capacity

1 IMG Electromarking System, Chemical Etch all
   Conductive material(s)
1 MillWrite CNC Engraving Software, Capable of
   engraving on flat, curved, & spherical surface(s),
   Numerous Fonts available
1 Dremel Marking Tool, Hand Engrave Tool
1 Badger Air-Brush System, stencil painting
1 Ideal Electro-Etch System, Hand Etch Tool

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 Computer/Design Capacity

3   NTSI Engineering/Design Workstations, Intel/Alpha Processor(s),      5GB or better H/D, O/S: Windows XP Pro, Cad?Cam, Solid      Modeling/Design
10 IBM Compatible Personal Computers, Pentium Processor(s),      1GB or better H/D, O/S: Windows 98, General operation(s)
1   IBM Compatible Laptop Computer, Pentium Processor, 4GB H/D,      O/S: Windows XP Pro, Remote Data Acquisition/Communications
2   IBM Compatible Server/Workstation, Pentium Processor(s), 20GB      or better H/D, O/S: Windows 2000 Data/Application Sharing
2   Parametric Technology ProEngineer Rel.2001 & Wildfire Solid      Modeling Design System, 3D Milling, & Universal Post Processor,      Advanced Machinist Package
2   DP Technology Esprit 2002 Cad/Cam Programming System, 3D      Milling, Turning, Wire , & Universal Post Processor
1   AutoCAD 2002 Compatible design department
     (Formats: DWG, DXF, IGES)
2   HP Plotters, Sizes: A, B, C, D & E
vvAll Computers are networked via Ethernet & Microsoft Windows      2000 O/S. Each equipped with modem(s) to transfer      communicate data & information with both customers and      suppliers
1   Jobboss Manufacturing software
     FTP available through website: ftp.ctm-corp.com

vAll Computers are networked via Ethernet & MS Windows   NT O/S. Each equipped with modem(s) to transfer/   communicate data & information with both customers and   suppliers

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 Stamping Capacity

1 Rockford OBI Punch Press, 30 Ton
1 Roper-Whitney OBI Punch Press, 10 Ton
1 V&O Press Co. OBI Punch Press, 5 Ton
1 V&O Press Co. OBI Punch Press, 10 Ton
1 Di-Acro OBI Punch Press, 8 Ton
1 Di-Acro Turret Punch Press, 5 Ton
1 HR Wilson Hydraulic Press, 10 Ton
1 Greenerd Hydraulic Arbor Press, 4 Ton

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© 1998 - 2004 by CTM Corporation. All Rights Reserved.

151 Industrial Drive Frankfort New York 13340
Designed, developed, and maintained by Mohawk Valley Applied Technology Corporation




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CTM develops parts for a precise world. Continually called upon to prove an engineer's first design, CTM's expertise is applied from concept to completion. As the pilot production stage is confronted, CTM focuses on continuously improving its process to ensure customer satisfaction with the goal to produce ahead of schedule and at the lowest possible price.


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"Quality is defined as the customer's requirements. Our standards are our customer's standards. Our commitment is to quality and our
customer."